My Top 5 E-Bikes, plus 1

Having waded through all the videos from the last two posts, here are my ‘Top 5 Affordable E-Bikes’, plus a DIY that probably trumps them all (in order of least expensive to most expensive):

Ride1up Roadster V2 $945 (free shipping)

Reminds me of my bicycle racing days with the Penn State team. I always rode a single speed bike during early season training. Except my training bike was A LOT more expensive than this. This e-bike looks like great fun and nobody is going to know it’s an e-bike. Perfect!

Gen 3 Flex $1,600 (free shipping)

Appears to be a solid package for the price.

RadCity 4 $1600 (shipping extra)

Appears to be an all-round solid package and a good value from a company that has a great reputation for building quality e-bikes. I also like the battery modularity meaning I can swap the battery out for an off-the-shelf battery rather than being locked into a vendor’s proprietary battery design/configuration.

Aventon Level $1800 (free shipping)

Another solid package for a price that won’t break the bank.

Magnum Metro S $1900 (shipping appears to be included)

Another great package at not a too terrible price point.

So with all these great options, why bother adding yet another to the list? Answer: because you’ll notice that every one of these ‘reasonably priced’ e-bikes use rear-hub motors. I don’t really have anything against rear-hub motors because that’s all I have had the opportunity to ride to date, until my mid-drive build is complete. But the reality is, mid-drive motors cost more than rear-hub motors, so if you’re going to build a ‘low-cost’ e-bike, rear-hub motors are the way to go.

Number 6 – you have seen this one before:

Contact JohnnyNerdOut and ask him to build you the Norco Scene step-thru e-bike he built for his in-laws. Including JohnnyNerdOut’s ‘build fee’, the whole thing should set you back about $2100 (plus tax and shipping). For this you get a custom built step-thru mid-drive e-bike that’s lighter than all but Roadster above. Note: JohnnyNerdOut would need to quote the actual price of this build. My number is a best guess, but I expect he would be delighted to build one of these beauties for you…

So that’s it. I really hope these last few posts help you decide which e-bike is best for your needs. Other than the Roadster piquing my interest, I am totally sold on building my own e-bikes. But I know this isn’t for everyone, so buying one already made is the next best thing!

Update: This e-bike from Ride1Up just popped up on my radar and appears to be a really good value at $1,045 (includes free shipping). It’s the Core-5. Check it out…

Update: Here’s another ‘reasonably priced’ e-bike I just discovered. This design is considered a ‘mid-step’ (not quite a step-thru). I like this one because it’s as simple as an e-bike can be. Note though, this is a single speed bicycle which means it’s not ideal for hilly rides. I like it because it’s simple, and for some, it might just be the perfect e-bike. Here it is: The RadMission 1 for $1200.

Need a really well designed step-thru? I would stick with Rad and consider the RadCity Step-Thru 3 Electric Commuter Bike for $1600.

Posted in Uncategorized | Comments Off on My Top 5 E-Bikes, plus 1

Best Intro to E-bikes Video

If you’re looking to buy versus build, this video from Logan Moy at c|net is a great place to start.

Electric bikes: The ultimate buying guide 2022

There are many types of e-bikes for a variety of riders. CNET’s Logan Moy goes over each one and talks about the features that make some better than others for certain riding styles. E-bike recommendations.

*CNET may get a commission from these offers.

Accessories

*CNET may get a commission from these offers.

More e-bike videos: https://www.youtube.com/playlist?list…

Related videos

Video Timeline:

And if that’s not enough info to help you decide, here’s another site that might help:

Electric Bike Reviews

Information overload…

How-To: Create meaningful data in the era of information overload | by Maja  Culum | Medium

Posted in Uncategorized | Comments Off on Best Intro to E-bikes Video

Don’t want to build your own e-bike?

No problem! Building isn’t for everyone. There are plenty of e-bikes on the market to choose from, but you must choose carefully. Below are a number of YouTube videos that will help you select the e-bike that’s right for you, and at a price point that won’t require a second mortgage. So first the videos, then I’ll provide some insight into the bike(s) I would choose if I wasn’t completely sold on building my own…

Best electric bikes for 2022 | Power up your cycling

Best ebikes available for 2021 – 2022 electric bike top picks

Top 5 BEST Electric Bikes in 2022

Top 5 Cheap Electric Bikes for 2022

And a few where price isn’t a consideration (which for me it always is):

2022 Best New Electric Mountain eBikes

Best 10 2022 Trail Electric Mountain Bikes

10 NEW E BIKES IN NOVEMBER

Then you might want to watch JohnnyNerdOut’s rants about ‘over-priced’ e-bikes one more time:

How much should these E-bikes cost? Cost breakdown on electric mountain bikes

What E-bike Manufacturers Don’t Want You To Know. Watch before buying an electric bike!

Choose wisely…

Posted in Uncategorized | Comments Off on Don’t want to build your own e-bike?

Programming Your LCD Panel

For builds 1 and 2, I’m using SW900 LCD panel to customize settings for the Voilamart controller. It’s a black and white panel with 15 screens to go through to get your system dialed in. Here are couple videos that go through the programming process for the SW900 (and I’ll provide some comments after):

Increase your Ebike’s performance in 5 minutes programming the SW 900 LCD

How to use your SW900 Display Functions

SW900 LCD Controller: How to operate the display

For build 3 I’m using the black and white Bafang C961 LCD display. Here are a couple videos detailing the programming steps for this display:

Bafang C961 Display Programming

Bafang C961 LCD Display for BBSHD

Bafang C961 Display TOTAL PROGRAMMING

C961 DISPLAY VIDEO AND MANUAL

Posted in Uncategorized | Comments Off on Programming Your LCD Panel

Build #3 – Additional Parts

One would think that when you spend a couple hundred bucks for a used bicycle, you wouldn’t have to put a lot more money into it to make it yours. But the reality is you should expect to put another couple hundred into a fairly well maintained used bike (before electrification). Below is a list of the parts I’m putting on the Gary Fisher bike, in addition to the $1200 Bafang kit. Before tax, these additional parts cost about $370.

Chain Ring

46t Lekkie Bling Ring BBSHD ($110.00)

Chain

KMC X9 9-Speed Chain 116 Links, Road/Mountain Bike ($25.00)

Seat

Bike Seat Most Comfortable for Men and Women with Soft Cushion Universal Fit for Exercise Bike and Outdoor Bikes ($17.99)

Fenders

BlueSunshine Adjustable Road Mountain Bike Bicycle Cycling Tire Front/Rear Mud Guards Mudguard Fenders Set ($9.99)

Pedals

MOHEGIA Bike Pedals,MTB Flat Bicycle Pedal Sets,9/16 Non-Slip Aluminum Replacement for Mountain BMX MTB-Pair ($13.99)

Toe clips

Zefal “Cristophe” Mountain Bicycle Half Toe Clip ($10.95)

Light

6v Headlight for Bafang BBSHD motor systems ($13.99)

Bell

Accmor Classic Bike Bell, Aluminum Bicycle Bell, Loud Crisp Clear Sound Bicycle Bike Bell ($5.99)

Mirror

Hafny Bar End Bike Mirror, Stainless Steel Lens, Safe Rearview Mirror ($14.99)

Hand grips

SAPLIZE Bike Handlebar Grips, Blue, Ergonomic Design, Aluminum Double Lock-on, Mountain Bike Grips ($9.99)

Charger (have already)

Luna Charger 48V Advanced 300W Ebike Charger ($99.95)

Adapter

12v DC Power Cord 5.5mm x 2.1mm Male Plug to Pigtail Cable Adapter 6″ ($2.99)

Side stand

BV Alloy Adjustable Rear Side Non-Slip Bicycle Bike Kickstand for 24″ – 29″ Mountain Bike/Road Bike/BMX/MTB ($17.99)

Tail light

BV Rear Bike Tail Light 2 Pack, Bicycle LED Rear Lights, Easy to Install for Cycling Safety Flashlight ($10.98)

Tires

Kenda K838 Slick Wire Bead Bicycle Tire, Blackwall, 26-Inch x 1.95-Inch (2) ($50.42)

Tubes

VeloTubes Premium Mountain Bike Inner Tubes – 4 Pack – Select Your Size (26″, 27.5″, 29″) – Presta (French) Valve ($19.95)

Rim Stips

Okared 2 Pack Bicycle Rim Strip Rim Tape (26″ x 20mm) ($8.99)

Tube Protectors

Slime 20093 Tube Protector, One Size Fits Most (Pack of 2) ($11.99)

Brake Pads

Hapleby 4PCS Premium Bike Brake Pads, Professional Mountain and Road Bicycle V-Brake Pads, Bike Brake Blocks Kit, for Free Hex Wrench ($7.99)

Thread lock

Permatex 24200 Medium Strength Threadlocker Blue ($5.00)

It’s gonna look spectacular when it’s done, I promise!

Sneak Peek

Posted in Uncategorized | Comments Off on Build #3 – Additional Parts

Build #3 – Bafang Mid-Drive

It’s January 14, 2022. The temperature in my garage isn’t terrible (though it will be tomorrow), so I’m going to start working on my mid-drive DIY project. Here’s a picture of my donor bike:

$200 Gary Fisher 27-speed, 26″ wheels, 73mm bottom bracket – perfect candidate for conversion!

And here’s my starting parts list (shop around for better prices and a reliable supplier):

Well, that was easy! Here’s a 30 second video that shows how straightforward a mid-drive motor installation can be. The Bafang motor fit the Gary Fisher Genesis frame perfectly – no shims required!

Bafang mid-drive motor installation. Cable and wire management will take a lot more time!

And a few photos for your enjoyment:

Bottom bracket measurement – 73mm
Chain stay clearance perfect for both the Bafang housing and chain ring!

This all went more quickly than expected, and the installation is very clean. I still need to torque everything down and figure out where wires need to go. Also, I need to modify the battery mount since the mounting holes provided set the battery too low on the down tube. I’ll likely be investing another 4 to 6 hours in this build before it’s complete.

It’s 1/12/2022 and this build is FINISHED! If I knew where my Staples ‘That Was Easy’ button is stored, I would have hit it. This build is SO much easier and cleaner than the rear-hub build, though a bit more expensive. It’s still really cold outside and there’s too much salt on the road for a test ride, but I’ll get out for my comparison test ride soon enough and write up my observations in a separate post.

Anyway, here’s the final build:

Completed build with Bafang 1000w BBSHD mid-drive motor and 48v 14.5ah battery
Bafang mid-drive motor installed with standard chainring and cranks
Handlebar management – nice not having to deal with a front derailleur anymore…

**update**

So, it’s now mid-February and I did get to test drive this bike. It was not pretty. The chain kept derailing, and power management was very strange. I’m now waiting for a new KMC 9-speed chain to arrive which should work better than the previous Zonkie chain on the 9-speed cassette and with the new Lekkie 46-tooth chainring (all explained in future posts)…

As a spoiler, here’s a picture of the bike today, including the new KMC X9 chain.

14.5ah Joyisi battery installed and the bag hanging from the top tube is for storage and is not needed for the build – on my other builds this is where the controller box and wires are stored – the mid-drive motor has the controller built into the motor housing

And one more thing: although the Lekkie chain ring is AMAZING, my chain alignment needs to be tweaked. I added this 2mm spacer that pushes the chain ring out a bit and that solved the problem. Note to self: spacers are cheap, so when you buy your Lekkie, pay the extra $5 for the spacer. You’ll be glad you did!

Posted in Uncategorized | Comments Off on Build #3 – Bafang Mid-Drive

The Perfect DIY E-Bike

Having just watched JohnnyNerdOut’s ‘Norco Scene‘ video, I can’t help but think that the e-bikes he built for his mother- and father-in-law are perfect for casual and aging bicycle riders. The light-weight (relative to other e-bikes on the market), step-thru frame and ergonomics are dialed in for this type of rider.

Having done a little more research, I realize that Norco does make an e-bike, the Norco Scene VLT, available here for $3600. But referring back to JohnnyNerdOut’s video, I’m going to try to recreate his build to determine the final cost of his DIY Norco Scene…

Let’s start with the Norco Scene bicycle itself, then add the other components:

Before tax and shipping, I come up with a total of $1808. Compared to what’s on the market, except maybe the RadCity 4 (which is an awsome deal at $1600), this is a pretty sweet deal. Plus, YOU get to build it! What’s better than that…

JohnnyNerdOut and his two Norco Scene DIY e-bikes

Posted in Uncategorized | Comments Off on The Perfect DIY E-Bike

Binge Watch JohnnyNerdOut

As you know, my first two e-bike builds used the Voilamart rear-hub 48v 1000w motor. However, after watching several YouTube videos posted by JohnnyNerdOut, I became convinced that I really needed build a mid-drive e-bike, primarily to compare the build process and relative performance of rear- versus mid-drive e-bikes. So that’s what I’m about to do using my beautiful Gary Fisher bicycle and a Bafang mid-drive kit from Ebike Essentials (aka bafangusadirect.com).

I’ll provide more information about this kit in another post, but suffice to say that it was JohnnyNerdOut who convinced me to do this. Below I list a number of his videos which will help you get to know JohnnyNerdOut a bit better, will explain the difference between rear-hub and mid-drive motors (better than I can), and will share his experience upgrading various bicycles to e-bikes, which is what he now does for a living.

Here’s my binge-worthy list of JohnnyNerdOut videos – enjoy!

Some of his builds:

And this one especially caught my interest, which I’ll discuss more in my next post:

Custom E-bike Build: Norco Scene Bafang BBS02 750w 52v 6ah

And yet another Bafang mid-drive build video worth watching (not JohnnyNerdOut):

eBike Conversion Kit, Install & Review ll Bafang BBS02B 750W motor

Includes Schematix‘ affiliate links:

Accessories:

Posted in Uncategorized | 1 Comment

Build #2 Parts

Below is an exhaustive list of parts, not all of which were used in build #2, but which I can recommend and will probably use on future builds. Parts not used on build #2 weren’t used because I came up with a no-cost option (probably from my spare parts bin). My intention is to provide a complete list with which you could completely rebuild an e-bike from the frame up. So here goes (prices shown are as of January 12, 2022 and do not include tax, shipping is usually included with Amazon orders):

Rear-Hub Kit with controller and LCD panel, plus XT60 connectors, fuse block, thumb throttle

Voilamart Electric Bicycle Kit 26″ Rear Wheel 48V 1000W E-Bike Conversion Kit with LCD Display, Cycling Hub Motor with Intelligent Controller and PAS System for Road Bike ($289)

10 Pair XT60 Connectors, XT-60 Male Female Bullet Connectors with Heat Shrink ($7.99)

MUYI 2 Set Standard Blade Fuse Holder 14 Gauge Waterproof Pigtail Inline Fuse Holder with 20A ATC Fuses ($6.99) – it’s a good idea to put a 20amp fuse inline from battery to controller

Thumb Throttle Assembly, 22mm 7/8inch Universal Thumb Throttle Cable Speed Control Assembly for E-Bike Electric Bike Scooters ($10.79)

Battery w/ mount, plus charger

Joyisi 36V 48V 52V Ebike Battery 13AH 15AH Electric Bike Battery for 200W to 1000W Bafang Voilamart AW Ancheer and Other Ebike Motor ($265.99)

Luna Charger 48V Advanced 300W Ebike Charger ($99.95)

Amazon Basics XLR Male to Female Microphone Cable – 6 Feet, Black ($7.99) – to build an XT60 to XLR adapter from the Luna Charger to the Joyisi battery

Front fork, plus headset bearings, tube cutter, star nut driver, headset spacers

BLOOKE Mountain Bike Air Suspension Forks,26/27.5/29 inch MTB Bicycle Front Fork with Rebound Adjustment,100mm/120mm Travel 28.6mm QR 9mm Threadless Steerer ($122.59)

Bicycle Headset, Bike Bearing Headset Solid Aluminum Alloy Bicycle Tapered Stack Headset Head Tube Straight Steerer Fork Bearing(Black) ($33.79)

Farbetter Bicycle Fork Star Nut Setting Install Tool Headset Star-Nut Driver for 7/8″ & 1″ & 1-1/8″ with Free Star Nuts and Screw ($14.99)

11 Pieces Bike Carbon Fiber Headset Spacer Bicycle 1-1/8 Inch 20 15 10 5 3 2 1 mm, 7 Size ($9.59)

Kenway Bicycle Headset Cup Remover for 1-1/8, 1-1/4 and 1-1/2 inch ($17.99)

Acekit Bike Headset Cup and Bottom Bracket Press Installation Tool BB Install Tool for BB30 and BB90 ($29.99)

Crank, plus crank bearing set, pedals, toe clips, crank extractor, crank puller

BUCKLOS MTB 170mm Square Taper Crankset, 104 BCD Mountain Bike Narrow Wide Tooth Chainring 42T, Single Speed Round Chainring and Crank ($44.99)


YBEKI Chainring 104BCD Round Narrow Wide Single Bike Chainring for 8 9 10 11 Speed Mountain Bike (Black Round, 48T) ($22.99)

VGEBY1 Square Taper Bottom Bracket, Bike Bottom Bracket Square Hole Crank Axis Sealed Bearings Bike Parts ($21.39)

MOHEGIA Bike Pedals,MTB Flat Bicycle Pedal Sets,9/16 Non-Slip Aluminum Replacement for Mountain BMX MTB-Pair ($13.99)

Zefal “Cristophe” Mountain Bicycle Half Toe Clip ($10.95)

Oumers Bike Crank Extractor and Bottom Bracket Remover with 16mm Spanner Wrench, Bicycle Crank Removal Tool Crank Puller Tool-Bike Crank Arm Remover Spanner Repair Tools Kit ($11.99)

Front wheel

Wheel Master Weinmann Front Wheel – 26″ x 1.5″, 36H, Quick Release, Black with Silver Spokes ($81.33)

Tires, plus tubes, rim tape, puncture prevention, valve tool

Sunlite K847 Kross Plus Goliath 26×1.95 PAIR Mountain Bike Tires Urban/Trail ($47.99)

2 Pack Bike Tubes 26×1.9/1.95/2.0/2.125 SV48mm Schrader Valve 26″ Bicycle Tubes Compatible with 26×1.9 26×1.95 26×2.0 26×2.10 26×2.125 Mountain Bike Tire Tubes ($14.99)

Kenda Inner Tubes Black 26×1.90/1.95/2.10/2.125 Schrader Valve For MTB Mountain Bike, Bulk 2 Pack ($9.95) – valve not long enough for double-wall wheel

Okared 2 Pack Bicycle Rim Strip Rim Tape (26″ x 20mm) ($8.99)

Slime 20093 Tube Protector, One Size Fits Most (Pack of 2) ($11.99)

Slime 20088 4-Way Valve Tool with 4 Valve Cores ($2.13)

Brake kit, plus rear-brake adapter, brake cut-off sensor kit

RUJOI Bike Disc Brake Kit, Aluminum Front and Rear Caliper, 160mm Rotor, Mechanic Tool-Free Pad Adjuster for Road Bike, Mountain Bike ($23.99)

SUPROJDM Rear Disc Brake Adapter for Gary Fisher Trek Klein Frames 160mm Post Mount Disk Made 6061 Aluminum ($23.49)

Rear Derailleur, plus chain, shifters, cable set, cable cutter tool

Bike Rear Derailleur RD-TY21B 6/7 Speed Hanger Mount/Direct Mount for Mountain Bicycle ($20.99)

ZONKIE 5/6/7/8 Speed Bike Chain 1/2 x 3/32 Inch 122 Links ($17.32)

Shimano Bike Shifter SL-TX30-7R,7 Speed Mountain Bicycle Right Thumb Gear Shift Lever ($15.99)

JCOLUSHI Bicycle Cable Cutter with Universal 1×3m Bike Brake Housing, 2×1.8m Brake Cable, 1×4m Shift Cable Housing, 2×2.2m Shift Cable and Replacement Kit for Mountain and Road Bicycle ($16.69)

Handlebar, plus adjustable riser, grips

Wake MTB Riser Handlebar,31.8 mm Bike Handlebar,720mm/780mm Aluminium Alloy Mountain Bike Handlebar Bicycle Riser Bars Extra Long Bicycle Handlebars for Downhill Cycling Racing ($24.99)

FOMTOR 31.8 Adjustable Stem 90mm / 110mm 0~60 Degree MTB Adjustable Handlebar Stem for Most Mountain Bike Road Bike MTB (Only Fit 1.25″/31.8mm Handlebar) ($19.98)

SAPLIZE Bike Handlebar Grips, Multi Colors/Design Optional, Ergonomic Design, Aluminum Double Lock-on, Mountain Bike Grips, MTB BMX Downhill Foldable Urban Bicycles Grips, Scooter Grips ($6.99)

Seat, plus seat post, seat post shim, rack

Bike Seat Most Comfortable for Men and Women with Soft Cushion Universal Fit for Exercise Bike and Outdoor Bikes ($17.99)

CYSKY 25.4/27.2/28.6/30.4/30.8 SeatPost 350mm Bike Seat Post Suitable for Most Bicycle Mountain Bike Road Bike MTB MTN BMX (Aluminum Alloy, Black) ($15.99)

GANOPPER 100mm Long Seatpot Shim 22.2 25.4 26.6 27.2 to 28.6 30 30.4 30.9 31.6 31.8 33.9 34.9 36 Alloy Bicycle Seat Post Tube Adapter ($10.99)

CyclingDeal Bike Bicycle MTB Quick Release Adjustable Alloy Seatpost Mount Rear Pannier Rack Carrier for Touring and Commuting ($39.98)

Fenders, plus center-stand, lights, plus bell, mirror, cell phone holder

BlueSunshine Adjustable Road Mountain Bike Bicycle Cycling Tire Front/Rear Mud Guards Mudguard Fenders Set ($9.99)

BV Bike Kickstand, Center Mount Bicycle Stand – Length Adjustable, Foldable Double Leg for 24″-28″ Bikes ($20)

BV Bicycle Light Set Super Bright 5 LED Headlight, 3 LED Taillight, Quick-Release ($9.75)

Accmor Classic Bike Bell, Aluminum Bicycle Bell, Loud Crisp Clear Sound Bicycle Bike Bell ($5.99)

Hafny Bar End Bike Mirror, Stainless Steel Lens, Safe Rearview Mirror ($14.99)

Other tools – pipe cutter, zip ties, soldering kit, work stand, lube

Pipe Cutter [1/8″ – 1 1/8″] Tube Cutter Tool for Copper Pipe, Stainless Steel Tubing, Metal, Plastic, Brass – Copper Pipe Cutter – Compact & Tight Space Rigid Tubing Cutter Set for Plumbing ($10.99)

Cambridge ZipIts Nylon 6/6 UL Listed Cable Tie Kit 650 Pack Assortment of 4-in, 8-in, 11-in Self Locking UV Resistant Black Zip Ties, Contractor Quality and Strength ($14.09)

Aipudi Soldering Iron Kit Electric 60W 110V Adjustable Temperature Soldering Gun Welding Tools, Solder Wire Tube/Soldering Stand/5pcs Replacement Tips/Tweezers/Desoldering Pump/Wire ($14.99)

EZT 150mm Digital Calipers, Full Stainless Steel Electronic 6 Inch Digital Vernier Caliper, with Extra-Large LCD Screen, Auto-Off Feature, Inch and Millimeter Conversion Metal Measuring Tool Caliper ($18.99)

Bikehand Bike Repair Stand (Max 55 lbs) – Home Portable Bicycle Mechanics Workstand – for Mountain Bikes and Road Bikes Maintenance ($99.98)

Boeshield T-9 Bicycle Chain Waterproof Lubricant and Rust Protection, 4 oz ($10.99)

Posted in Uncategorized | Comments Off on Build #2 Parts

Useful Resources

I found a wealth of useful (and some not-so-useful) information about DIY e-bike building on YouTube. Below, I’ll share several links those videos I found most helpful:

Electric Bike Conversion Kit Options from Electric Mountain Bike Network

A budget Voilamart rear-hub build video from GoldGuy

And another from Side Project

And another from Expedition-Electric

And more: https://www.youtube.com/results?search_query=diy+rear+hub+%2B+voilamart

Hub Drive VS Mid Drive eBike motor systems from Blue Monkey Bicycles

US Electric Bike Laws Explained from Bolton Ebikes

Interesting nugget in this video at 3:46 where he says “A low speed electric bicycle (<750 watts, <20mph ‘when powered solely by the motor’, and operable pedals) shall NOT be considered a ‘motor vehicle’.” This is important because federal law trumps state law. Therefore, the state cannot classify this (Class 1 or 2) electric bicycle as a motor vehicle.

Also from Bolton Ebikes, How to maintain Lithium batteries for electric bikes

As I come across them, I’ll add more videos to this list…

Posted in Uncategorized | Comments Off on Useful Resources